COSHH assessmentsUsed Engine Oil & Lubricants
COSHH 2002

Used Engine Oil & Lubricants COSHH assessment

Used engine oil and lubricants are a common skin hazard for plant fitters and maintenance workers. Prolonged skin contact is linked to dermatitis and, over many years, skin cancer.

The hazards

  • Prolonged skin contact causes dermatitis
  • Long-term contact is linked to skin cancer
  • Used oil contains harmful combustion by-products
  • Oil mist can be inhaled during some operations

Who is at risk

Plant fitters and mechanicsMaintenance operativesAnyone handling used oil or lubricants

Exposure routes

  • Skin contact
  • Inhalation of oil mist
  • Eye contact

Health effects

  • Irritant contact dermatitis
  • Skin cancer with long-term contact
  • Respiratory irritation from mist

Control measures (hierarchy of control)

Controls should be applied in order — eliminate or substitute first, then engineering controls, then PPE as the last line.

  • Avoid skin contact - use tools and no-touch methods, not bare hands
  • Never keep oily rags in pockets or wipe hands on overalls
  • Provide washing facilities, skin cream and clean overalls
  • Ventilation or LEV where oil mist is generated
  • Store and dispose of used oil as hazardous waste

PPE & RPE

  • Oil-resistant gloves (nitrile)
  • Overalls kept clean
  • Eye protection where splashing is likely

First aid

  • Skin: wash promptly with soap and water; do not use solvents or abrasives on skin
  • Eyes: irrigate with clean water
  • Get medical advice for persistent dermatitis

Workplace exposure limit (WEL)

Mineral oil mist has a Workplace Exposure Limit of 5 mg/m³ (8-hour TWA), but the main risk from used oil is skin contact rather than inhalation, so preventing skin exposure is the priority.

Relevant legislation & guidance

Control of Substances Hazardous to Health Regulations 2002HSE guidance on skin at work / dermatitisHazardous Waste Regulations 2005 (disposal)

Used Engine Oil & Lubricants COSHH FAQs

Can used engine oil really cause cancer?

Long-term, repeated skin contact with used engine oil is linked to skin cancer, as well as the more common dermatitis. That is why the assessment focuses on preventing skin contact and good hygiene.

What is the biggest risk from used oil?

Skin contact. The classic causes are handling oil with bare hands, oily rags in pockets and dirty overalls. Gloves, washing facilities, clean overalls and no-touch methods control it.

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